Manufacturing Capabilities

End-to-End Process Excellence

An integrated manufacturing ecosystem powered by automation, precision quality control, and sustainable engineering — from raw material to finished component.

Moulding Machines

8,600

Sq.ft / Day Plating

1.5L

Litres / Day RO

100%

Quality Assurance

01 — Process Flow

From Raw Material
to Finished Component

Our vertically integrated process ensures complete traceability, zero handoff errors, and consistent quality at every stage.

Moulding — High-precision injection moulding with 23 servo machines
Plating — Automatic PLC/SCADA chrome & trivalent plating line
Assembly — Ultrasonic welding with in-process checks
Inspection — 100% final quality assurance before dispatch

Moulding

Plating

Assembly

Inspection

02 — Moulding Section

23 Servo Injection
Moulding Machines

Processing engineering-grade plastics with robotic automation, advanced temperature control, and a full utilities ecosystem.

Machines

23 Injection Moulding Machines (50T – 650T)
ABS, PC-ABS, POM, PMMA, PP & ASA materials
Shinwell (6) · Ferromatic (8) · Toshiba (9)

Utilities

Robotic arms for faster cycle times
Hopper Dryers & Oil/Water MTC
100TR Cooling Towers
Oven up to 120°C · HRTC for Hot Runner Moulds

Robotic Arms

Hopper Dryer

Oil & Water MTC

Cooling Tower

Oven

HRTC

03 — Tools, Jigs & Maintenance

In-House Mould
Manufacturing

Full tooling control from 50T to 1200T mould capacity with trusted manufacturing partners for rapid turnaround.

Mould capacity range: 50T to 1200T
Partners: ZHANSHIN & Apex Technoplast
In-house maintenance & tooling room

04 — Plating Section

Automatic PLC / SCADA
Plating Line

State-of-the-art automated electroplating facility delivering consistent chrome & trivalent finishes for automotive and sanitary applications.

8,600

Sq.ft / Day Capacity

ABS

& ABS-PC Plating

Fully automated PLC/SCADA control
Chrome & Trivalent Chrome finishes
High-volume capacity with consistent quality

Electroplating Line

05 — In-House Lab

Testing & Quality Facility

Comprehensive physical and chemical testing capabilities ensure every component meets the most demanding automotive quality standards.

Thickness & STEP Tester

Precise coating thickness measurement across all plated surfaces.

Microscope & Pore Count

Micro-level surface analysis with CASS & Climate Chamber tests.

Chemical Analysis

UV Spectrometer, Hull Cell, pH/TDS Meter and volumetric analysis.

Climate Chamber

Extended temperature range testing from −40°C to +140°C.

06 — Environmental Management

Water & Air
Management Systems

Responsible manufacturing with closed-loop water recycling, continuous effluent treatment, and controlled air quality systems.

Water Management

3 RO Plants — 1.5 Lac L/day capacity
Power Shower Rinses (low water consumption)
Continuous Effluent Treatment Plant (ETP)
Online PCB Monitoring System

Air Management

10-Micron Air Filtration Supply Units
Wet Scrubber Fume Treatment

RO Plant

ETP

Air Filtration

Fume Scrubber

07 — Final Stage

Assembly & Final Inspection

Every component undergoes rigorous final assembly and inspection to ensure zero-defect delivery to our OEM partners.

Ultrasonic Welding, Laser Etching, Pad Printing

Precision ultrasonic welding, laser etching and pad printing for secure sub assemblies.

In-Process Inspection

Stage-by-stage quality checks that catch defects before they propagate.

100% Final QA

Full-lot final inspection and sign-off before every dispatch.

Ready to Partner with Us?

Talk to our team about your manufacturing requirements — we deliver precision at scale.

Get in Touch